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How TellShip packs an order

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Every price starts with a parcel: one order becomes one parcel, and that parcel's weight — and above 5 kg, its size — is what gets priced. This page is how the parcel is decided. Everything in it lives on Shipping → Packaging.

Your boxes

A box in TellShip is three things: its size, the weight it holds, and whether it is in use. One of your boxes is the usual box — the one orders go in when nothing says otherwise.

Every store starts with one box called Minimum parcel — 5 × 5 × 1 cm, holding 1 kg. It is deliberately tiny so it can never be the reason a price went up; an order too heavy for it moves up to a bigger box on its own.

Packing rules — you say what goes in what

A rule says "this combination ships in this box": a basket of products — picked by product, by SKU prefix, or by name prefix, each with a quantity — and the box that combination goes in. When a cart contains the basket, the rule fires; extra items in the cart don't stop it.

When two rules both match, the most specific one wins — not the one higher in the list. You never need to order your rules; you do need to make the special case more specific than the general one.

TellShip never computes how to split an order: one order is one parcel, and a rule's job is to name the box you already know it ships in.

How the box is picked, in order

  1. The most specific rule that matches the cart.
  2. No rule? Your usual box.
  3. Too heavy for it? The smallest of your boxes that takes the weight.
  4. Nothing takes it? No quote — checkout shows your other rates instead, and Test rates tells you that this is what happened.

After the box is picked, measured product sizes can shrink what is declared — never enlarge it — see Pack with dimensions.

Why the box matters — and when it doesn't

Under 5 kg the box does not change the price. Weight and destination decide, whatever you pack in — which is why Do I need to set up packaging? answers "probably not" for most stores.

Above 5 kg the box is money. A parcel can be charged on the space it takes up instead of its weight, so a box roomier than its contents raises the price — see Parcels over 5 kg.

The aim of all of it is accuracy, in both directions. A parcel declared too small undercharges shipping and you pay the difference on every order; a parcel declared too big overcharges and loses carts.

The hard limits

A parcel side must be between 1 cm and 105 cm, a parcel at most a quarter of a cubic metre, and 22 kg is the ceiling for domestic — heavier is refused rather than priced.

Watch it decide

Run any order through Test rates: the Rate factors panel shows "Packed in: …" — which box, and which rule or measurement picked it — before a customer ever sees the price. Every real quote records the same thing in Rate logs.

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